In the production line, electrical safety testing processes involve complex and repetitive tasks, from setup to cable connection and data collection. To enhance productivity, the manufacturing sector consistently improves efficiency through various methods, such as employing versatile all-in-one testers and multiplexers to handle intricate testing requirements. Alongside careful tester selection, there is a growing recognition among manufacturers of the significance of smart manufacturing. This encompasses automation control, reliable data collection, and robust analysis. These integrated processes not only reduce the margin for human error but also enhance overall efficiency and quality.
Recently, many mid-to-small manufacturers have inquired about how the specialized testing software for manufacturing, Withstand®, can improve their testing efficiency. Therefore, in this issue, we will explore the five proven ways Withstand® can enhance your operational throughput. Additionally, we will share a valuable tip to improve both efficiency and accuracy in your manufacturing processes.
How Can Withstand® Enhance Testing Efficiency?
1. Simplified Testing File Management with Manufacturing Software
The traditional manual setup and testing parameters editing is a remarkably time-consuming process. With Withstand®, all test files are now conveniently displayed on your computer screen. This digital environment allows for easy access to desired files using filtering criteria and facilitates quick editing, including the addition, deletion, and modification of testing files. This simplified management structure dramatically cuts down on the non-testing time spent preparing for a production run.
2. Quick DUT Identification with Barcode Scanning
Manual entry of model and serial numbers during testing is a complex, error-prone, and time-consuming task. Withstand® supports a seamless barcode scanning feature. This instantly associates all Device Under Test (DUT) information and automatically loads the corresponding test files. This not only saves significant time but also ensures precise test execution. By automating identification, the software significantly reduces personnel error rates and enhances the accuracy of your results.
3. Automated Data Visualization for Progress Tracking
In the past, the production line often relied solely on the tester's panel for reviewing basic test results and required manually exporting data for comprehensive analysis. Withstand® enables automatic data visualization based on time filtering. This facilitates the real-time tracking of daily and monthly progress. Essential testing results, such as the total number of tests performed and the quantity of failures, can be easily viewed at a glance. This feature ensures efficient progress tracking without delays, offering immediate insight into production bottlenecks.
4. Enhanced Flexibility with Multi-User Support
Traditional testers often faced limitations in handling multiple tasks simultaneously, causing unnecessary downtime. Withstand® breaks these constraints by accommodating an unlimited number of users on the platform. While testing is actively being conducted on the production line, a Production Engineer (PE) can simultaneously create new test parameters, and Quality Assurance (QA) personnel can handle test reports. This flexibility eliminates the need to wait for tester downtime, greatly enhancing the overall efficiency and application of your testing team.
Watch the demonstration video to learn how to use Withstand® and explore more about its features.
5. Optimizing Workflow with Dedicated Testing Software for Manufacturing
By combining the features above, Withstand® acts as the central hub for your safety testing workflow. It turns a sequence of disparate, manual actions (searching files, entering data, manually logging results) into one integrated, automated process. This holistic approach is how modern testing software for manufacturing delivers its greatest value: transforming labor hours into verifiable, high-quality output.
Calibration Service for Sustained Accuracy:
While efficiency in manufacturing is crucial, maintaining the accuracy of your testing equipment is equally important. You must ensure that your tester is precise in conducting tests to avoid unnecessary issues with product quality and safety compliance.
Ikonix offers a comprehensive calibration service for electrical safety testers and power sources used in production. We understand that every second in the production line is valuable, so our rapid turnaround, completed in just 5 business days, minimizes equipment downtime and reduces work disruptions. Additionally, we provide certification that ensures the precision and traceability of all calibrations, measurements, and adjustments. Notably, our calibration, based on Ikonix's instrument specification scope, ensures thorough adjustments across all measurement ranges. Furthermore, we include traceable and verified measurements to a national metrological institute.
By optimizing testing processes and embracing innovative solutions like Withstand® and our calibration service, manufacturers can enhance overall efficiency and accuracy. If you are interested in trying out Withstand®, you can start your 30-day free trial today.
For more information about Withstand® and calibration services, please contact us.
